The World’s Only Breathable, Fully-Infused VCI Coil Wrap

  • 5-7× More VCI than traditional laminated films

  • Breathable Design prevents moisture entrapment

  • 20-50% Stretch for superior conformability

  • 100% Recyclable. Zero Nitrosamines.

Contact Us about Aerowrap

5-7x

More VCI Protection

Fully infused in every layer

20-50%

Limited stretch performance

Superior conformability

Zero

Nitrosamines

100% environmentally safe

100%

Recyclable

The ultimate sustainable solution

The Industry Challenge

Outdated Technology Causing Millions in Losses

For more than 20 years, coil packaging has relied on outdated laminated stretch films. These solutions were not engineered for today’s demanding metal transit environments or quality expectations.

Critical Flaws in Traditional Laminated Films:

  • Laminated 2–5 layer construction prone to delamination

  • Only one thin VCI layer (80–100 gauge)

  • Poor stretch performance (2–15%) or snaps when stretched

  • Sealed edges that trap moisture

  • High rates of corrosion claims—often millions per year

The Weakest Link: One VCI Layer

Only one thin VCI Layer (80-100 gauge) takes at least 24 hour to migrate to metal surface, subjecting metal to corrosion immediately. When that layer fails, moisture condenses, rust forms, and claims follow.

A fundamental redesign is overdue.

The Solution

The First Real Innovation in Coil Wrap Technology

AEROWRAP was created to fix the problems laminated films simply cannot.

The Most Durable, VCI-Rich Protective Coil Wrap Ever Engineered

AEROWRAP blends Vapor Corrosion Inhibitors throughout the entire film structure—not just one layer, but every layer infused with VCI.

  • Instant corrosion protection – no 24 hour migration period

  • Coextruded. Not Laminated.

  • 5–7× more VCI than traditional coil wrap

  • VCI barrier remains effective across small punctures

  • Eliminates delamination and reverse winding

  • Increased durability, ranging from 3-9 layers depending on application need.

5-7x More VCI

Features

Breathable by Design

The only film that solves the condensation problem. AEROWRAP is engineered to only partially seal the edges of the wrap, this allows moisture vapors to leave while the VCI remains bonded to the metal.

  • The Industry Misconception: “Seal the Coil Completely”

Competitors teach customers to seal coils airtight to keep moisture out. But sealed wraps trap moisture vapors from:

  • Hot coils in production
  • Temperature changes during transport
  • Ambient warehouse conditions
  • Loading and staging operations
  • Fluctuating humidity levels

This creates a greenhouse effect.

Sealed wrap = Trapped moisture = Extensive corrosion

AEROWRAP Does the Opposite—And That’s the Breakthrough

Engineered to breathe while maintaining superior VCI protection.

  • Does not fully seal on the sides

  • Moisture vapors have a controlled escape path

  • VCI molecules actively bond to metal (instantly)
  • Moisture cannot breach the invisible VCI barrier

Moisture Leaves

Vapors escape safely

VCI Stays

Bonded to metal surface

Metal Protected

Surface remains safe

Features

Safe for Employees, Safe for the Environment

100% Recyclable Film

Made from recyclable materials, reducing waste and supporting your sustainability goals.

No Nitrites. No Amines. No Nitrosamines.

Many VCI films still use nitrite and amine chemistries, which can form nitrosamines—a known carcinogenic hazard.

Features

Designed for Superior Stretch, Strength & Yield

Traditional Films

2-15%

Limited stretch performance

20-50%

Far beyond anything in the market

Why IT Matters

Higher stretch means tangible operational benefits:

  • Better roll yield (more wrap per roll)
  • Less breakage during application

  • More durable protection in actual field use

  • Full VCI performance even under heavy elongation

A film that works with you—not against you—during application.

CUSTOM BRANDING OPTIONS

AEROWRAP is available in any color, though clear is typically preferred for easy inspection.

Add your brand/logo at no additional charge.

Comparison

Why AeroWrap™ Wins

See how AEROWRAP compares to traditional laminated films.

Feature / Benefit Traditional Laminated Films
VCI Placement
No One thin outer layer
Yes Every layer infused
Total VCI Strength
No Low, 24 hours to migrate to metal
Yes 5-7x more VCI, instantly active
Breathability
No None (sealed)
Yes Breathable, moisture vapor-release design
Stretch
No 2–15%
Yes 20–50%
Corrosion Risk
No High (Trapped Moisture)
Yes Extremely low
Delamination
No Common
Yes Eliminated
Environmental Safety
No May form nitrosamines
Yes Zero nitrites, zero amines, zero nitrosamines
Recyclability
No Often limited
Yes 100% recyclable
Durability
No Moderate
Yes Exceptional puncture, tear, and abrasion resistance
Branding Options
No Limited
Yes Full custom color & logo options

Our Complete Protection Solutions

  • VCI Poly Woven

    Sheeting|Bags|Donuts

  • Donuts

    Bubble Donuts|Plastic Corrugated Donuts|Corrugated Donuts

  • Stretch Film

    VCI|Anti Abrasion|Multi Layer High Performance

  • ID/OD Coil Edge Protection

    Plastic ID Rings|Adjustable Plastic ID Rings|Plastic OD Guards|Chipboard OD/ID Guards

  • Strap

    Titan Steel Strapping|Poly/Polyester Strapping|Seals|V Guard Edge Protectors|Seal Pads

  • Labels

    Thermal Transfer|Direct Thermal|Color Coded

  • Equipment

    Coil King|Automatic Steel Strapping

  • Coil Wrap

    AeroWrap|Laminated Wrap|Reinforced Laminated Wrap

Industry Applications

Trusted Across Critical Industries

From production to transit to storage, AEROWRAP protects metal where it matters most.

Steel Manufacturing

Protect hot coils immediately after production, preventing corrosion before it starts

Metal Processing

Superior protection during forming, cutting, and fabrication operations

Warehouse & Transit

Breathable design handles temperature changes during storage and shipping

Ready to Eliminate Corrosion for Good?

Our specialists will help you test AEROWRAP in your exact environment.

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